Post Info TOPIC: Rear Torsion Bar Removal


Forum Junkie

Status: Offline
Posts: 127
Date:
Rear Torsion Bar Removal


I have an old school prolite with a torsion bar rear end with internal adjusters.

My big drama is I can't get the torsion bar out of the housing. I am an ex mechanic but have never dealt with VW stuff before so I was just assuming the bloody thing would pull out. I hopefully have attached some pics and any help would be great.167.JPG165.JPG



__________________
260


In rehab

Status: Offline
Posts: 230
Date:

'Natures Loctite'. Spray heaps of penetrating oil (Wurth Rost Off or similar) into the area of the adjuster, hook a big slide hammer to the torsion bar & pull away.  When this system was used in VWs there was no way water could get at the inner spline & they would come out easily but as you can imagine there will be years of corrupion down that adjuster hole, just make sure when you pull that the adjuster can't try to be pulled crooked as it will lock onto the splines, may require a wedge to hold it straight. Use heaps of anti sieze when reassembling. Good luck



__________________


Rehab Dropout...

Status: Offline
Posts: 1989
Date:

So... perseverence, WD and a BFH then...



__________________

Green Sally up. Green Sally down.
Lift and squat, gonna tear the ground.



Rehab Dropout...

Status: Offline
Posts: 372
Date:

Wolf wrote:

So... perseverence, WD and a BFH then...


We so need a like button!!

__________________


Rehab Dropout...

Status: Offline
Posts: 1989
Date:

webmaster wrote:
Wolf wrote:

So... perseverence, WD and a BFH then...


 

We so need a like button!!


 haha!  :p



__________________

Green Sally up. Green Sally down.
Lift and squat, gonna tear the ground.



Forum Junkie

Status: Offline
Posts: 127
Date:

Thanks heaps for the response I was wondering whether some sneaky sadistic mongrel had put a grub screw or something similar, the BFH is prepared along with plenty of choice words I'm sure the teachers of my kids are going to ring me about tomorrow. Will keep you updated. 



__________________


Rehab Dropout...

Status: Offline
Posts: 1989
Date:

Pedroski wrote:

Thanks heaps for the response I was wondering whether some sneaky sadistic mongrel had put a grub screw or something similar, the BFH is prepared along with plenty of choice words I'm sure the teachers of my kids are going to ring me about tomorrow. Will keep you updated. 


 lmao.  Coffee just came out my nose. 



__________________

Green Sally up. Green Sally down.
Lift and squat, gonna tear the ground.



Rehab Dropout...

Status: Offline
Posts: 372
Date:

Update?

I guess Pedroski is either still perserveering or on after school detention!!

__________________


Forum Junkie

Status: Offline
Posts: 127
Date:

Still going and just bought a bigger slide hammer. Seems that throwing stuff, swearing and having a mental breakdown just aint cutting the grade so far. I thought that this racing stuff only hurt your wallet but I am sure I have lost a whole lot of dignity because it has almost beaten me. I would go to it with a grinder but it is 6 inches away from the fuel tank.

At least I now know why some of you older blokes dribble and mumble to yourselves. Too many weekends working on buggies.HaHa.



__________________


In rehab

Status: Offline
Posts: 246
Date:

6 inches to fuel tank. That's a good 5 1/2 inches clearance!

__________________

95% of the money I ever earned I spent on drugs, alcohol and hookers. The rest I wasted.



Forum Junkie

Status: Offline
Posts: 127
Date:

Call me a chicken but I think I'll stick with the BFH. Just came back from picking up an SR20 out of Melb as mine was an unknown and we found a soft piston with only 70 Brunel which should have been about 110 so as soft as plasticine. No excuses now back out to the R&D centre for some more soul destroying fun.
P.S. thanks for the donk Hubber very generous and some serious shouts from me at the bar next race.

__________________


Rehab Dropout...

Status: Offline
Posts: 1057
Date:

Talking about old blokes..whats a Brunel and donk hubber?
The chicken and bar shouts I do understand though!


__________________


Forum Junkie

Status: Offline
Posts: 127
Date:

Sorry a bit cryptic 'donk Hubber' is Mark Hubber 298 who gave me a stripped SR20 he had lying about (very generous) and Brunel if I spelt it correctly (which I didn't) is the brinnel scale from the Rockwell test measures the hardness of the metal.

Sorry spelt it incorrectly the first time.



-- Edited by Pedroski on Monday 14th of November 2011 10:25:28 AM

__________________


In rehab

Status: Offline
Posts: 246
Date:

Is it out yet ?????????????????



__________________

95% of the money I ever earned I spent on drugs, alcohol and hookers. The rest I wasted.



Forum Junkie

Status: Offline
Posts: 127
Date:

Nope I now have a porta power ram pushing on it whilst using a slide hammer and a six foot steel bar being hit with a sledge hammer.
Tonight is the last chance before I cut the torsion bar and housing next to the inner adjuster and pull out the two parts separately.


__________________


Forum Junkie

Status: Offline
Posts: 127
Date:

Finally removed unfortunately in two pieces and just to really depress me once out the spline came apart with a small punch. The splines were completely dry even after two different cans of spray and a week of soaking. 

For sale slightly abused torsion bar. See pictures.016.JPG017.JPG018.JPG019.JPG020.JPG



__________________


Rehab Dropout...

Status: Offline
Posts: 276
Date:

cheer up,torsion bars tend to break if they are rusty or had a hard life,fresh ones will be only a benefit to your reliability,,

__________________


Rehab Dropout...

Status: Offline
Posts: 1057
Date:

That must really give you the 'brunels', and would drive you to 'donk hubber'!
Maybe try coil overs?

__________________


Rehab Dropout...

Status: Offline
Posts: 372
Date:

Lol @ Jonesy

__________________


Forum Junkie

Status: Offline
Posts: 127
Date:

HaHa nice one and yeh the coil overs are a definite. Next exciting episode.

I guess it's just like a US TV show, just when you think it's all over they think up another crap idea to keep it going.



__________________
Page 1 of 1  sorted by
 
Quick Reply

Please log in to post quick replies.

Tweet this page Post to Digg Post to Del.icio.us
Members Login
Username 
 
Password 
    Remember Me  


Create your own FREE Forum
Report Abuse
Powered by ActiveBoard